If you are looking for durable and efficient tools to form metal components for different applications, you might want to consider carbide dies. These dies consist of tungsten carbide, a tough material that can handle extreme heat and pressure without deforming or breaking. Unlike steel dies, carbide dies have multiple features that can benefit your manufacturing processes and product quality, such as greater longevity, higher speed, more precision, and less upkeep. In this article, we will explain what carbide dies are how they work and why you should use them for your metal forming needs.
Carbide Dies are instruments that mould metal pieces by applying stress or heat or both. They contain a hole or a slot that corresponds to the required shape of the end product. The metal part is inserted into the die cavity and then pressed, pulled, extruded or shaved to create the desired form. There are different types of carbide dies depending on their purpose and design. Some examples are:
Extruding type dies: These dies push out metal parts through a smaller opening than their original size. This reduces their cross-sectional area and increases their length and strength. Drawing type dies: These dies drag metal components through a narrower gap than their initial size. This also shrinks their cross-sectional area but preserves their length and enhances their surface finish.
Forming type dies: These dies shape the metal components by using a press and the hollow of the form die. This makes intricate shapes and designs on the metal surface without altering its cross-sectional area or length. Cutting type dies: These dies cut off the excess metal from the parts after they are formed or drawn. This removes burrs, flash, or other defects from the metal surface and improves its appearance and quality.
Carbide dies work by using a combination of pressure and heat to form metal parts. The stress is applied by a machine that compresses or draws the die against the metal piece or vice versa. The heat is created by friction between the die and the metal piece or by external elements such as induction coils. Depending on the kind of die the metal component may go through one or more phases of die cutting to attain the required shape and dimension. For example, a drawing type die may be followed by a trimming type die to remove excess metal from the edges. Some dies can carry out multiple actions in one step, such as molding and snipping simultaneously.
Carbide Dies are a great option for your metal shaping requirements because they provide many advantages over steel dies or other devices. Some of these advantages are: Greater longevity: Carbide dies are much more robust than steel dies because they can endure wear and tear better. They can last up to 20 times longer than steel dies, depending on the material and purpose. Improved productivity: Carbide Dies are much more powerful than steel Dies because they can function at higher speeds and pressures. They can create more pieces per hour with less waste and less energy consumption.